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Fast Delivery UK Mainland

Free Delivery on Full Pallets & Selected Lines

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0845 862 1099

(Open 8:30am – 5:30pm)

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Standard & Next Day Delivery Available

Huge Discounts On Bulk Orders – Call 0845 862 1099 For A Bespoke Quote.

Huge Discounts On Bulk Orders – Call 0845 862 1099 For A Bespoke Quote.

Fast Delivery UK Mainland

Free Delivery on Full Pallets & Selected Lines

Collection by Appointment

Open Mon-Fri
8:30-5:30pm

Next Day Delivery Available

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UltraCrete PY4 Polyester Resin System

£79.15 Ex. VAT - £94.98 Inc. VAT

UltraCrete PY4 is a two component, fast set polyester resin mortar. Ideal for the rapid installation & reinstatement of manhole covers and frames in heavily trafficked areas. It is highly recommended for ductile ironwork and has been HAPAS approved since 2005. PY4 conforms to HA104/09, has a rapid strength gain and can be opened to traffic in 40 minutes. The UltraCrete PY4 Polyester Resin System comes in a 25Kg tub.

We also offer pallet deals, please call us on 0845 862 1099 for our best trade rates.

In stock

Get it from Tue 24th. May - Thu 26th. May Estimated delivery date, click here for info
Next Day Delivery available at checkout

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Weight: 25kg

Bulk Buy Savings!

Buy 10 & save 10%
Buy 20 & save 15%
Buy 30 & save 20%

Pallet Deals also available!

Please see our FAQ’s for more information.

Delivery & Returns Info

Delivery is calculated on size & weight of order, charges displayed when added to basket. Small orders via courier, larger orders via Pallet Network (Click & Collect available call 0845 862 1099). Need further info, click here.

Weight Price Volume
0-25KG £8.001 bag / tub
25.01-50KG £16.00 2 x bags / tub
50.01-75KG £24.00 3 x bags / tub
75.01-100KG£32.004-5 bags /tubs
100.01-249 KG £38.00 5-9 bags / tubs
249.01-750KG £40.0010 bags plus
750.01KG + £30.00 30 bags plus
Full Pallets FOC* £0.0052 tubs / 56 bags
Premium Next Day Service+ £10 Click here for prices
Scotland Delivery Service Click here for prices
Local Delivery & Click & Collect: ☎️ 0845 862 1099

*Small additional charges may apply to certain parts of Scotland or areas with HGV Restrictions. Next Day delivery + £10 (*exc. apply)

Returns, cancel up to 14 days from date of delivery. Product to be returned in the same condition & packaging. No returns for cementitious & perishable products. You are responsible for returning goods to The Paving Experts. Need further info, click here.

For any advice; technical, product, stock or quantity needed, call our team on 0845 862 1099.

how much do i need?

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UltraCrete PY4 Polyester Resin System

Ultracrete PY4, is part of the Ultracrete BBA/HAPAS Approved Ironwork Reinstatement System. PY4 is a two component, fast set, rapid strength, polyester resin mortar, that produces a stiff supporting mortar. PY4 is ideal for the rapid installation and reinstatement of manhole frames, gully grates, kerbs and street furniture in heavily trafficked areas. HAPAS approved since 2005, PY4 conforms to HA104/09, has a rapid strength gain and can be opened to traffic in just 40 minutes. With a proven track record across many applications, Ultracrete PY4 is trusted by major contractions nationwide!

  • Workability: 5 – 10 minutes
  • Set time: 15 minutes
  • Depth: 5mm – 50mm
  • 8.25N/mm² tensile strength in 1 hour
  • 61.5N/mm² compressive strength in 1 hour
  • 19N/mm² flexural strength in 1 hour
  • Size: 25kg bucket

Related Products within the Ultracrete BBA/HAPAS Approved Ironwork Reinstatement System

 

Technical information

  • Supplied as a two component system: it contains two equal parts of resin and two parts of activator/filler
  • Highly recommended to always use one tin of resin to one pack of filler/activator
  • When laying the material, a minimum thickness of 5mm and a maximum of 50mm should be adhered to
  • Can achieve 60 N/mm2 compressive strength in just one hour
  • Ideal for use as a bedding material for rapid construction in accordance with HA104/02 part 5, clause 6.1

Get in touch with our team if you would like a copy of the full technical datasheet for PY4, which includes more details on storage recommendations and how to prepare surfaces before application.

How to mix PY4 Polyester Resin Bedding Mortar

PY4 should be mixed thoroughly with a forced action mixer or vigorously by hand with an appropriate tool:

  1. Add 1 tin of resin to 1 unit of filler/activator.
  2. Pour all the resin from the tin into the outer bucket and slowly add the filler until a homogeneous mix is attained.
  3. Mix only enough material to apply in 4 minutes. Do not part mix. Use immediately after mixing.

How to apply PY4 Polyester Resin Bedding Mortar

  1. The bedding material should be placed on the supporting structure immediately and used within 4 minutes of mixing.
  2. The frame should be lowered into position using suitable lifting equipment and placed on the bedding mortar, ensuring it is fully supported.
  3. Check that the frame does not overhang the mortar at any point.
  4. Care should be taken to prevent voids in the bedding material under the frame, particularly in the vicinity of the cover seating.
  5. Once the bedding material has reached its initial set, the backfill material UltraCrete QC10 can be placed.

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